Electron Beam Welding by Artech Welders

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Electron Beam Welding Machine

Electron Beam Welding Machine

Electron Beam Welding Machine Manufacturer in India

Artech Welders designs and manufactures Electron Beam Welding (EBW) machines in India, offering unmatched precision, deep weld penetration, and the ability to join dissimilar metals in a controlled vacuum environment. Our EB welding machines are engineered for industries that require high-strength, high-purity welded assemblies, including aerospace, automotive, defence, and critical engineering applications.

Key Features

electron beam welding facility in india

High Precision & Deep Penetration

It delivers highly accurate welds with deep penetration, making it perfect for joining thick and complex metal workpieces.

Versatility-in-Materials-welding

Versatility in Materials

Artech’s EBW can weld various metals, including aluminum, stainless steel and specialized alloys like Inconel and Hastelloy, even when joining dissimilar materials.

Vacuum Environment

Vacuum Environment

This new systems operate in a vacuum, ensuring clean, flawless welds and preventing defects like cracks or blowholes.

Energy-Efficient

Energy-Efficient

EBW systems convert up to 85% of electrical input into usable power, offering an energy-efficient solution for high-precision welding needs.

Key Features of Electron Beam Welding Machine

High Precision & Deep Penetration

The Electron Beam Welding machine delivers high-precision welding with deep penetration, enabling reliable joining of thick sections and complex metal components with minimal distortion.

Vacuum Welding Environment

EBW operates in a controlled vacuum environment, ensuring clean and contamination-free welds while reducing defects such as cracks, porosity, and blowholes.

Versatility in Materials

Artech’s Electron Beam Welding machine supports welding of a wide range of materials, including aluminium, stainless steel, and high-performance alloys such as Inconel and Hastelloy, even for dissimilar metal combinations.

Energy-Efficient Welding Process

Electron Beam Welding systems convert a high percentage of electrical input into usable beam power, making EBW an energy-efficient solution for precision welding applications.

Why Choose Electron Beam Welding

Electron Beam Welding offers unique advantages for precision welding applications, enabling high weld quality, deep penetration, and minimal heat input for critical manufacturing requirements.

High welding speed

Deep weld penetration

Narrow weld bead width

Low heat input and minimal distortion

Low heat-affected zone

Welding of reactive materials

Welding of refractory materials

Welding of thick and thin materials

Why Choose Us

High weld speed

High weld penetration

Narrow weld bead

Low heat input and distortion

Low heat affected zone

Reactive materials can be welded

Refractory materials can be welded

Thick to thin materials can be welded

Technical Specifications

Parameter Specification
Electron Gun Capacity 60 kV, 4 kW
Work Chamber Size 460 mm x 480 mm x 560 mm
Electron Gun Vacuum 1 x 10-6 mbar
Chamber Vacuum 5 x 10-6 mbar
Manipulator 150 x 150 mm XY coordination table, demountable rotary table with vertical and horizontal axes

Material

Artech’s Electron Beam Welding machine (EBW) technology enables seamless welding of dissimilar materials and a wide range of conventional weldable metals. This includes specialized materials like titanium, molybdenum, zirconium, tantalum, niobium and super alloys, offering unmatched versatility for complex and high-performance applications.

  • Aluminium
  • Bronze
  • Cobalt alloys
  • Copper
  • Hastalloy
  • Inconel
  • Super alloys
  • Magnesium
  • Carbon steel
  • Nickel
  • Stainless steel
  • Titanium
  • Zinc
  • Zirconium
  • Niobium
  • Molybdenum
  • Dissimilar metals
  • All conventional weldable materials

Frequently Asked Questions

What is electron beam welding used for?

EB welding well-suited to joining components that require high accuracy, deep penetration and little contamination. It’s mostly used in aerospace, automotive and high-tech sectors, where these considerations are crucial.

EB Welding can also be a more costly process than traditional welding methods due to the complex equipment and vacuum setup involved. The advantages in precision and material compatibility make it economical for high-end, high-strength applications.

Yes, a vacuum is critical for EB Welding because it eliminates air particles in the beam path that would scatter the electrons, leading to loss of weld quality and control at the weld centerline. It also keeps the weld pool from being contaminated.

The fast speed, about 200 mm per minute, makes EB welding a more effective process since it does not require time-consuming activities such as polishing compared to other methods like TIG welding, so EBW is preferred for high production jobs.

No, EB welding uses high-speed-moving electrons, while laser welding uses focused light energy. EBW is more efficient than lasers for such application since it has deeper penetration and less heat loss.

Partner with Artech

Leverage Electron Beam Welding machine for your critical applications to achieve high-precision, deep penetration and minimal distortion welding by Artech.

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